Blog - swIDch

The Overlooked Vulnerability: User Authentication in Purdue Model Level 3-0 OT Devices

Written by Vinny Sagar | Jun 30 2025

Operational Technology (OT) environments, particularly those conforming to the Purdue Model, face unique cybersecurity challenges. While significant attention is often paid to network security practices and Public Key Infrastructure (PKI), a critical vulnerability often remains unaddressed: user authentication, especially within Level 3 and 0 devices. This article will examine current security practices, highlight their shortcomings, and demonstrate how solutions like swIDch's One-Time Authenticator Code (OTAC) can bridge this security gap.

 

 

Current Security Practices and Their Shortfalls

Organizations in OT environments currently rely on a range of security measures to protect their critical infrastructure. These often include:

  • Network Monitoring: This involves continuously observing network traffic for anomalies, unauthorized access attempts, and malicious activities. While crucial for detecting threats, network monitoring primarily focuses on the flow of data rather than the identity and legitimacy of the users initiating the actions.
  • Public Key Infrastructure (PKI): PKI is widely used for secure communication, ensuring data integrity, confidentiality, and non-repudiation through digital certificates and encryption. PKI is excellent for securing device-to-device communication and verifying the authenticity of devices. However, it does not inherently provide strong user authentication at the point of access for individual users interacting with the devices.

Despite their importance, these practices have notable shortfalls, particularly concerning user authentication in Level 3 (Manufacturing Operations Systems) and Level 0 (Process Control & Intelligent Devices) of the Purdue Model.

 

The Authentication Gap in Level 3-0 Devices

The primary shortfall lies in the inadequate attention given to robust user authentication and Multi-Factor Authentication (MFA) at the device level. Many legacy OT systems, and even some newer ones, may not inherently support modern authentication protocols. This can lead to:

  • Weak Credentials: Reliance on static passwords, often shared or rarely changed, makes these devices highly susceptible to brute-force attacks and credential theft.
  • Lack of MFA: The absence of MFA means that once a password is compromised, an attacker gains immediate access without an additional layer of verification.
  • Insider Threats: Without stringent user authentication, it becomes difficult to track individual user actions, increasing the risk of unauthorized access or malicious activity by internal personnel.
  • Vulnerability to Supply Chain Attacks: If a device is compromised at the manufacturing stage, or if default credentials are not adequately managed, it can create a backdoor for attackers to gain access.

The consequences of this authentication gap can be severe, ranging from operational disruptions and data manipulation to catastrophic physical damage and safety hazards.


How swIDch's OTAC Addresses the Gap

swIDch's One-Time Authenticator Code (OTAC) technology offers a unique and robust solution to the user authentication challenges within OT environments, particularly for Level 3-0 devices. OTAC addresses the shortcomings of current practices by providing a strong, dynamic authentication mechanism that can be integrated even with legacy systems.

 

Key Benefits of OTAC for OT Security:

  • Dynamic, Unpredictable Authentication: OTAC generates a new, unique one-time code for every authentication attempt. This eliminates the vulnerability of static passwords and renders credential stuffing and replay attacks ineffective.
  • MFA Capability: OTAC inherently provides a form of multi-factor authentication. By requiring a user to present a dynamic code that changes with every use, it adds a crucial layer of security beyond what a traditional password offers.
  • Zero-Knowledge Proof: OTAC operates on a zero-knowledge principle, meaning that no sensitive information (like passwords or cryptographic keys) is transmitted or stored during the authentication process. This significantly reduces the attack surface.
  • Compatibility with Legacy Systems: One of the most significant advantages of OTAC for OT environments is its ability to be integrated into systems that may not support modern authentication protocols. OTAC can be implemented with minimal changes to existing infrastructure, making it a practical solution for securing devices that were not designed with strong authentication in mind.
  • Offline Authentication: In many OT environments, connectivity can be intermittent or non-existent. OTAC can support offline authentication scenarios, which is crucial for remote or isolated devices.
  • Enhanced Auditability: With unique codes generated for each access, OTAC provides a more granular audit trail, making it easier to track and attribute actions to specific users.

 

Conclusion

While network monitoring and PKI are essential components of a comprehensive OT security strategy, they do not fully address the critical need for robust user authentication and MFA, especially for Level 3-0 devices within the Perdue Model. The reliance on weak or static credentials leaves these foundational elements of OT vulnerable to attack.

swIDch's OTAC technology offers a powerful and practical solution to this overlooked vulnerability. By providing dynamic, unpredictable, and easily integratable authentication, OTAC strengthens the weakest link in the OT security chain, enabling organizations to better protect their critical infrastructure from both external and internal threats. Adopting such advanced authentication mechanisms is no longer a luxury but a necessity for the resilient and secure operation of modern OT environments.


 

--------------------

Author: Vinny Sagar, Field Strategist, swIDch

With over 15 years of experience in pre-sales, consulting and software development in the Identity and Cyber Security space Vinny has helped many clients across various industries and regions to design and deploy Zero Trust solutions that meet their specific needs and challenges.

--------------------

swIDch will continue its quest to innovate and pioneer next-generation authentication solutions. To stay up-to-date with the latest trends sign up to our newsletter and check out our latest solutions.